dual level CBI,circuit board indicator 3mm LED

Article No:

bl-la2d3-d1004

Color: 

Weight:(g/pcs)

0.7

Dimension:(mm)

4.3 x 8.2 x 9.65

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Product Series
Series No:bl-la2d3-d1004
Specification Download:
Dimension
7.9 × 9.15 × 11 mm
Description:
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3mm Bi-Level LED CBI (8×4×10mm), Circuit Board Indicator


3mm Bi-Level LED CBI – Compact Dual-Level Circuit Board Indicator for Precision Signaling

The 3mm Bi-Level LED CBI (Circuit Board Indicator) in an 8×4×10mm compact housing is engineered for applications requiring stacked, dual-position visual indication within restricted panel spaces. This bi-level configuration provides two vertically aligned indicator points, enabling clear multi-status signaling without increasing PCB footprint. Whether used in control panels, test instruments, or communication devices, this Bi-Level CBI guarantees reliability, clarity, and long operational life.

Built around a 3mm LED package, this indicator series supports a wide variety of single-color, bi-color, and multi-color combinations, allowing engineers and product designers to customize display behavior based on operational requirements. The design integrates pre-formed leads, ensuring consistent PCB alignment across both levels, simplifying the assembly process and improving installation repeatability.


🔧 Key Features

✔ Dual-Level CBI Design

The Bi-Level CBI structure stacks two LEDs vertically, enabling two distinct indication points in one compact module. This makes it ideal for multi-status signaling, such as “power + warning,” “run + error,” or other dual-state conditions.

✔ Compact 8 × 4 × 10 mm Housing

This small footprint is optimized for dense PCB layouts, miniature devices, and compact instrumentation where saving space is critical.

✔ 3mm LED Package

The standard 3mm through-hole LED size provides:

  • High brightness

  • Wide viewing angles

  • Compatibility with most indicator designs

✔ Pre-Formed Leads for Precise Alignment

Each LED is supported by pre-formed leads that ensure:

  • Consistent vertical alignment

  • Quick and repeatable PCB installation

  • Accurate level-to-level spacing

✔ High-Contrast Black Housing

The black PA66 housing enhances LED visibility by reducing ambient light reflection. This ensures clear ON/OFF indication even in bright environments.

✔ Long-Life, Stable LED Chip

High-quality LED chips deliver:

  • Uniform luminous output

  • Excellent stability

  • Extended service life

  • Low power consumption

✔ Safety & Compliance

  • UL 94V-0 rated PA66 housing for flame resistance

  • Halogen-free

  • Fully RoHS compliant


multi color indicator for Communication & Test Equipment
multi color indicator for Communication & Test Equipment

🖥 Applications

The 3mm Bi-Level LED CBI is widely used in equipment that requires compact, stacked indicator points:

✔ Multi-Status Control & Instrumentation Panels

Displays dual operational states in industrial machines, automation panels, and process control systems.

✔ Communication & Test Equipment

Ideal for stacked indicators in diagnostic tools, signal monitors, and handheld testers.

✔ Vertical Display Modules

Supports compact two-point light columns often used in modern interface modules.

✔ Switch & Keypad Backlighting

Perfect for illumination behind keypads, toggles, membrane switches, and compact interfaces.

✔ Consumer & Industrial Electronics

A versatile indicator solution used in household appliances, fitness equipment, office hardware, and more.


🌟 Benefits to Engineers & Product Designers

✔ Space-Saving Indicator Solution

Provides two indicators in one component, allowing designers to reduce PCB size and wiring complexity.

✔ Enhanced User Feedback

Stacked levels improve user interface clarity by separating states visually.

✔ Flexible Color Options

Selectable single-color, bi-color, or dual-LED combinations enable:

  • Red/Green (most common)

  • Red/Yellow

  • Red/Blue

  • Green/Yellow
    …and more.

✔ Reliable & Consistent Performance

The mechanical resilience of the PA66 housing combined with pre-formed leads results in low failure rates and long-term stability.


📘 Case Study: Compact Diagnostic Meter Upgrade

A manufacturer of portable diagnostic meters needed a way to show:

  • Power ON

  • Measurement Active

Originally, two separate LEDs were placed horizontally, taking valuable PCB space. After switching to the 3mm Bi-Level CBI, the company achieved:

  • 30% PCB space savings

  • Cleaner, more professional front panel layout

  • Improved visibility for technicians in field conditions

  • Reduced assembly time due to the aligned CBI geometry

This upgrade contributed to a 15% reduction in production cost and enhanced customer satisfaction.


🗣 User Testimonials

🔹 Instrumentation Engineer – Germany

"The dual-level design saved space on our PCB and made our indicator layout far more intuitive. Very reliable performance."

🔹 Electronics OEM Designer – USA

"We use these Bi-Level CBIs in all our compact modules now. The color clarity and build quality are excellent."

🔹 Production Manager – South Korea

"Pre-formed leads make assembly much faster. Consistency is much better compared to using two separate LEDs."


🎯 Conclusion

The 3mm Bi-Level LED CBI (8×4×10mm) delivers exceptional value to engineers needing compact, dual-indicator visual signaling with long-term reliability. With its high-contrast housing, stable LED chip, multiple color options, and compliance with industry safety standards, it is ideal for modern electronics, control panels, and compact instrumentation.

If you're designing a product that demands clear, efficient, and space-saving indication, this Bi-Level CBI is a perfect fit.

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Related Information

Soldering

When soldering, leave a minimum of 2mm clearance from the base of the base of the lens to the soldering point. Dipping the lens into the solder must be avoided.

Do not apply any external stress to the lead frame during soldering while the LED is at high temperature.

Recommended soldering conditions:

 

IR Reflow Soldering (for SMD display)Wave SolderingSoldering Iron
Pre-Heat150-180°CPre-Heat100°C Max.Temperature300°C Max.
Pre-Heat Time120sec Max.Pre-Heat Time60sec Max.
Peak Temperature260°C Max.SolderWave260°C Max.Soldering Time3sec Max.(one time only)
Soldering Time10 sec Max.Soldering Time5sec Max.

Note: Excessive soldering temperature and/or time might result in deformation of the LED lens or failure of the LED

ESD(Electrostatic Discharge)

Static Electricity or power surge will damage the LED.

Suggestions to prevent ESD (Electrostatic Discharge):

n Use a conductive wrist band or anti-electrostatic glove when handling these LEDs

n All devices, equipment, and machinery must be properly grounded

n Work tables, storage racks, etc. should be properly grounded

n Use ion blower to neutralize the static charge which might have built up on surface of the LED’s

 plastic lens as a result of friction between LEDs during storage and handling

ESD-damaged LEDs will exhibit abnormal characteristics such as high reverse leakage current, 

low forward voltage, or “no light on” at low currents. To verify for ESD damage, check for “light on” 

and Vf of the suspect LEDs at low currents.

The Vf of “good” LEDs should be>2.0V@0.1mA for InGaN product and >1.4V@0.1mA for AlInGaP

 product.

antistatic notice-smd led

When selecting power for LED systems, it’s essential to understand several key parameters to ensure safe operation, longevity, and optimal performance. Here are some steps and considerations for LED power selection:

  • Determine the Forward Voltage (Vf) of the LED(s):

Each LED has a forward voltage, which is the voltage at which the LED operates when the current is flowing through it. This value can typically be found in the LED’s datasheet.

  • Determine the Forward Current (If) of the LED(s):

The forward current is the current at which the LED is designed to operate. Running an LED at higher than its rated current can reduce its lifespan and increase the heat it produces.

  • Decide on the Configuration:

Series Configuration: When LEDs are connected in series, the forward voltages add up, but the current remains the same.

Parallel Configuration: When LEDs are connected in parallel, the forward voltage remains the same, but the currents add up. This configuration can be risky because if one LED fails or has a slightly lower forward voltage, it can cause the other LEDs to draw more current.

Calculate Total Power Requirements:

Power (W) = Total Forward Voltage (V) x Total Forward Current (A)

For example, if you have three LEDs connected in series, each with a forward voltage of 3V and a forward current of 20mA, the total power requirement would be:

Power = (3V + 3V + 3V) x 20mA = 9V x 0.02A = 0.18W

  • Select an Appropriate Power Supply:
  • Voltage Rating: The power supply voltage should match or slightly exceed the total forward voltage of your LED configuration.
  • Current Rating: The power supply’s current rating should meet or exceed the total forward current of your LED configuration.
  • Safety Margin: It’s a good practice to select a power supply that can provide at least 20% more power than your calculated requirement. This ensures the power supply isn’t operating at its maximum capacity, which can extend its life and ensure safer operation.
  • Consider Additional Features:
  • Dimming Capability: If you want to control the brightness of your LEDs, choose a power supply with dimming capabilities.
  • Overcurrent and Overvoltage Protection: To protect your LEDs, select a power supply with built-in protection mechanisms.
  • Thermal Management: Ensure that the power supply has adequate cooling, especially if it will be enclosed or in a location with limited airflow.
  • Regulation and Efficiency:A power supply with good regulation will maintain a consistent voltage output despite variations in the load. High efficiency ensures minimal power is wasted as heat.
  • Physical Size and Form Factor:Depending on where you plan to place the power supply, its size and shape may be critical factors.

In summary, when selecting power for LED systems, understanding your LED’s requirements and the configuration you plan to use is essential. Then, pick a power supply that meets those needs with some added safety margin, keeping in mind any additional features or constraints relevant to your project.

Here are some well-regarded brands in the industry:

  • Mean Well: One of the most recognized brands in the LED power supply industry, Mean Well offers a wide range of products suitable for both indoor and outdoor applications. Their units often come with features like overcurrent protection, dimming capabilities, and high efficiency.
  • Tridonic: A global leader in lighting technology, Tridonic offers LED drivers and power supplies that cater to various lighting solutions, from simple setups to advanced smart lighting systems.
  • Philips Advance Xitanium: Philips is a well-known brand in the lighting industry, and their Xitanium series of LED drivers are known for reliability and performance. They cater to both indoor and outdoor LED applications.
  • Osram: Another giant in the lighting industry, Osram offers a range of LED drivers and power supplies suitable for various applications, including architectural and street lighting.
  • LIFUD: Specializing in LED drivers, LIFUD is known for its high-quality products that cater to both commercial and residential LED lighting solutions.
  • MOSO: This brand offers a variety of LED drivers, especially for outdoor and industrial applications. Their products are known for durability and performance.
  • TDK-Lambda: With a history in power electronics, TDK-Lambda offers a range of power supplies and LED drivers suitable for various applications, emphasizing reliability and advanced features.
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